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Processing method: CNC metal processing

Material: Aluminum

Maximum precision: 0.01mm Production cycle: 2~3 days

Product size: 25cm*28cm*30cm

Post-processing: Polishing

Introdução do Caso

O processamento de protótipos de suportes de lâmpada refere-se à produção de amostras ou modelos usados para verificar o design dos suportes de lâmpada durante o projeto e desenvolvimento de faróis automotivos. Estes protótipos (também chamados de amostras ou protótipos) são importantes protótipos físicos usados para avaliar a praticidade, a resistência estrutural, a compatibilidade de montagem do design e para realizar testes funcionais relacionados. A seguir, estão os passos gerais para o processamento de protótipos de suportes de lâmpada:

Design stage: Designers first use computer-aided design (CAD) software to draw the design of the headlight frame. This includes determining key parameters such as the size, shape, support structure and connection points of the headlight frame.

Material selection: Choose the appropriate material according to the purpose and needs of the prototype. Common materials include plastics (such as ABS, PC), metals (such as aluminum alloy), or other composite materials.

Manufacturing method: Choose appropriate rapid prototyping technology to manufacture the prototype. Common methods include 3D printing (such as stereolithography, selective laser melting), CNC milling, laser cutting, etc.

Post-processing: After rapid prototyping, the prototype usually requires further post-processing, such as grinding, polishing, painting, assembly, etc., to achieve the final appearance and functional requirements.

Assembly and testing: Install the headlight holder prototype on the corresponding vehicle, conduct fit check and function test to ensure that its structure is stable and the headlight assembly can be installed correctly.

Evaluation and optimization: Based on the results of actual assembly and testing, necessary adjustments and optimizations are made to the headlight bracket design. This may involve multiple rounds of iterations until the product meets the design standards and performance expectations.

Confirmation and preparation for production: Once the headlight frame prototype is verified and confirmed to meet all design and performance standards, the project can move to the next step, such as the design and manufacture of mass production molds.

O processamento de protótipos de estrutura de farol é uma parte fundamental para garantir a qualidade do design do produto. Isso permite que engenheiros e designers descubram e resolvam problemas antes da produção real, reduzindo assim custos e riscos de produção.