自動車プロトタイプ加工事例 – ハウジングパーツ
2025-04-14
プロトタイプ事例－医療用クリーナー
2025-04-15自動車プロトタイプ加工事例 - ヘッドライトフレーム
Processing method: CNC metal processing
Material: Aluminum
Maximum precision: 0.01mm Production cycle: 2~3 days
Product size: 25cm*28cm*30cm
Post-processing: Polishing
ケース紹介
ランプスタンドのプロトタイプ加工とは、自動車用ランプの設計開発段階において、ランプスタンドの設計を検証するために製作される試作品やモデルのことを指します。これらのプロトタイプ（試作品、プロトタイプとも呼ばれます）は、設計の実用性、構造強度、組み立て互換性を評価し、関連する機能試験を行うための重要な物理的原型です。以下に、ランプスタンドのプロトタイプ加工の一般的な手順を示します：
Design stage: Designers first use computer-aided design (CAD) software to draw the design of the headlight frame. This includes determining key parameters such as the size, shape, support structure and connection points of the headlight frame.
Material selection: Choose the appropriate material according to the purpose and needs of the prototype. Common materials include plastics (such as ABS, PC), metals (such as aluminum alloy), or other composite materials.
Manufacturing method: Choose appropriate rapid prototyping technology to manufacture the prototype. Common methods include 3D printing (such as stereolithography, selective laser melting), CNC milling, laser cutting, etc.
Post-processing: After rapid prototyping, the prototype usually requires further post-processing, such as grinding, polishing, painting, assembly, etc., to achieve the final appearance and functional requirements.
Assembly and testing: Install the headlight holder prototype on the corresponding vehicle, conduct fit check and function test to ensure that its structure is stable and the headlight assembly can be installed correctly.
Evaluation and optimization: Based on the results of actual assembly and testing, necessary adjustments and optimizations are made to the headlight bracket design. This may involve multiple rounds of iterations until the product meets the design standards and performance expectations.
Confirmation and preparation for production: Once the headlight frame prototype is verified and confirmed to meet all design and performance standards, the project can move to the next step, such as the design and manufacture of mass production molds.
ヘッドライトフレームのプロトタイプ加工は、製品設計品質を確保する上で重要な役割を果たします。これにより、エンジニアやデザイナーは本格的な生産前に問題点を発見し解決することができ、生産コストとリスクの低減につながります。
